At Flexible Connections Ltd, we specialise in designing and manufacturing bespoke polyurethane FDA and ATEX bellows to meet our customers’ specific requirements from a variety of clear FDA & ATEX rated polyurethane, standard polyurethane and metal-detectable polyurethane.
Our polyurethane (PU) materials are FDA-approved for food-grade applications, making them ideal for industries where hygiene and safety are paramount. Additionally, our PU bellows can be ATEX-rated, which means they are suitable for use in hazardous explosive environments. This dual compliance ensures that our products meet stringent safety and quality standards, providing peace of mind for our clients across various sectors.
In industries where contamination control is critical, metal-detectable polyurethane offers an added layer of safety. At Flexible Connections Ltd., we integrate metal-detectable polyurethane into our product line, ensuring that any fragments of material can be easily detected by standard metal detection systems used in food and pharmaceutical processing plants.
We recommend our standard polyurethane flexible connectors for applications where movement or misalignment is not a primary concern. These connectors provide a reliable performance in a variety of settings. You can find more information about our standard flexible PU connectors here.
One key benefit of using polyurethane in our flexible connections is its excellent abrasion resistance. This property makes our bellows highly durable and capable of withstanding harsh operating conditions. Furthermore, the transparency of polyurethane allows for easy visual monitoring of product flow, which is crucial in many applications to ensure smooth and efficient operation.
We understand that each application is unique, so we offer bespoke bellows tailored to your requirements. Our standard design features a single central convolution that allows for axial compression. However, we can add convolutions to accommodate more significant movement or vibration. This customisation ensures that our flexible PU connectors can handle axial and lateral movements, making them suitable for high-vibration and sieve applications.
In addition to the basic design, we offer a range of additional features to enhance the functionality of our flexible connections. These include:
Safety is a top priority at Flexible Connections Ltd. Our anti-static polyurethane material is suitable for ATEX use. This property is crucial in preventing static electricity buildup, which can be a significant hazard in explosive environments. We advise seeking independent expert advice to ensure the suitability of our material for your specific application, as safety standards can vary depending on the environment and operational conditions.
Contamination Prevention: Enhanced Safety: Metal-detectable polyurethane helps prevent contamination by ensuring that fragments can be identified and removed before they reach the end product.
Quality Assurance: This feature is essential in the food and pharmaceutical industries, where contamination can lead to severe health risks and product recalls.
Easy Detection: Efficiency: Using metal-detectable polyurethane allows for quickly identifying and removing contaminants, streamlining the quality control process.
Reliability: Ensures that even small polyurethane pieces are detected, providing higher product safety.
Durability: Robust Performance: Metal-detectable polyurethane retains standard polyurethane’s durability and abrasion resistance, ensuring long-lasting performance in demanding environments.
Longevity: This material withstands harsh conditions while maintaining its metal-detectable properties.
Versatility: Multiple Applications: Metal-detectable polyurethane can be used in various applications, from flexible connectors to gaskets and seals, enhancing safety across numerous sectors.
Customisation: Available in bespoke designs to meet specific application needs, ensuring optimal performance and safety.
Compliance: Regulatory Standards: Our metal-detectable polyurethane meets industry safety and quality standards, providing our clients peace of mind.
Our custom polyurethane bellows are used across various industries, each with unique requirements and challenges. Some of the standard applications include:
Every industry and application has its own set of challenges. At Flexible Connections Ltd, we take pride in our ability to create custom solutions that effectively address these challenges. Our team of experts works closely with you to understand your specific needs and develop a product that meets those needs precisely. Whether you require a bespoke bellow for a new system or a replacement part for an existing one, we have the expertise and capabilities to deliver.
Need a connector but have no drawing? Use our editable drawings; click here.
We understand that downtime can be costly. That’s why we prioritise fast turnaround times without compromising on quality. Our UK-based manufacturing facility handles urgent orders, ensuring that you receive the products you need when you need them. From one-off items to large-scale projects, we are committed to providing reliable service and support throughout the process.
Don’t hesitate to reach out if you have any questions or need assistance with your flexible connection needs. Our team is here to help you find the perfect solution for your application. Call or email us, and we’ll gladly discuss your requirements and provide expert advice. You can also explore our range of editable drawings available for download, which can help streamline the design and ordering process.
In summary, Flexible Connections Ltd offers high-quality, custom polyurethane FDA and ATEX bellows designed to meet our customers’ specific requirements. Contact us today to learn how we can help you with your flexible connection needs.
